How is a hardwood shutter made?

Whilst you will likely only have ever seen a shutter once it has been fitted, there are actually several processes involved to create a beautiful shutter.

We begin with the timber. We will choose the perfect hardwood for your shutter and then kiln dry. This helps to remove any moisture in a controlled and gradual manner. Although not the most exciting process, it is probably the most important. If we do not dry our timber correctly it can cause problems. As wood can expand and contract it can cause warping to the panels and twisting of the shutters frame. If we prepare our timber correctly, we have a much better chance of everything lasting.

Once we have our timber ready, we will cut and shape it to your exact measurements taken in your home. We will make sure your shutters are made to measure. We will not use off the shelf timber. We will create your frame, panels and design to fit your specific window.

Once we have the timber prepared, we will assemble using traditional mortise and tenon joints. This is an ancient process. However, we still do it because it works! We will shape one piece of timber to perfectly fit into another. Once fitted you will notice nothing on your finished product, but you will feel the difference when opening and closing your panels. If your shutters have been properly jointed, they will remain square, hang nicely and will continue running smoothly for years.

We will sand them in stages to ensure they have a smooth finish. Although a slow and not very exciting process this will give your shutters a nice, finished feel. When you run your hand along your well sanded louvres you can feel the difference. If we rush this process, you will know!

Finally, we will apply our hand finished lacquer to protect your shutters. This will give your shutters the desired finish, whether you want a crisp white, soft green or particular colour to match your walls. This will protect your shutters from everyday use.

To finish, we will attach your hinges. We will apply your chosen finish, and everything will be checked.

Your shutters will then be delivered by the same team who have been with you from the beginning. They will then fit your shutters properly. Ensuring all your panels are flush and your louvres tilt evenly.

There are a lot of processes involved in making a simple looking shutter. However, this is the whole point! A great looking shutter should look easy. To create this, we need to take our time and be very careful!